Everything You Need To Know About Industrial Process Piping

Process Piping Explained

Factories and other industrial facilities often need to move liquids and gases from one location to the next. This requires a complex system of pipes and valves to safely transport materials where they need to go, and plumbing piping is not the right material for the job. Process piping is the safest and most effective way to move fluids and gases through an industrial or manufacturing facility.

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Though it looks similar to plumbing, process piping is a different system, built with materials designed specifically for the products they will transport. Wayne Brothers Companies offers process piping as part of our industrial contracting services.

Where Is Process Piping Found?

Process plant piping is found in settings where mixing or separating materials is expected. This includes industries such as:

• Food and beverage factories
• Pharmaceutical
• Chemical processing facilities
• Pet Food processing
• Breweries
• Industrial facilities
• Water treatment

These are just some of the types of industries where materials must pass through piping to get correctly mixed, and process piping provides the right system for the job.

How Does Process Piping Differ From Regular Plumbing Systems?

Process piping may look similar to regular plumbing, but it performs a very different function. Plumbing systems take water into a facility and remove sewage from the facility after the water has been used. It also can be used for natural gas in heating systems, but its primary job is moving water into and out of a facility.

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Plumbing systems have to meet building codes and regulations to safely transport water and protect the facility from wastewater and sewage exposure. Pipes are often made from plastic or copper to withstand daily exposure to water without rust or corrosion.

On the other hand, process piping moves various chemicals, including liquids and gases, to support manufacturing and processing work. It is not required to follow building codes like plumbing. Instead, it must meet the requirements for the particular operation it is designed for. This includes corrosion and heat resistance based on the product being transported. Because of this, process piping systems can be made from a wide range of materials, not just copper or plastic. Stainless steel process piping is a common choice.

Instead of being overseen by building codes, process piping designs must follow OSHA standards to ensure the manufacturing facility can operate safely.

Many municipalities require permits and inspections, especially for facilities handling hazardous materials.

Choose Wayne Brothers as Your Industrial Construction and Process Piping Contractors

When building a new industrial facility, you need to plan the process piping as part of the overall design. Wayne Brothers Companies offers a comprehensive list of industrial construction services, including process piping contractors who understand this aspect of building an industrial facility.

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I'm a structural engineer but need some advice. Ive done lots of pipe supports and racks with piping engineers before but in this case we dont have a pipe stress engineer involved. Yet.

We have a 36inch diameter pipe that's 20ft off the ground and about 90ft long before it elbows down into the ground. It has 6 pumps below it that feed it with wastewater effluent. The contractor says the pipe supports dont need any bracing because theres no lateral load in piping.

In my opinion it needs a piping engineer to determine if theres guide or anchor loads. At my past job if we didnt have a pipe stress analysis we assumed 30% pipe weight for friction load at guides and 35N/mm pipe dia for anchors plus seismic.

In your opinion is there obviously lateral load or does it need a piping engineer? What does B31 say about when you need a piping engineer to check it? Is there a minimum requirement? Thanks. The piping load is the sum of multiple loads. You have the dead load of the piping, fluid, and whatever else is attached to the pipe supports.

You also have wind load. You also have earthquake load.

You also have the friction load from the pipe supports. These are the pipe anchor and guide forces caused by restrained dimensional changes caused by thermal expansion or contraction of piping under normal operating conditions (e.g., loads from a pipe stress analysis).

This pipe is large enough that you should have a pipe stress engineer evaluate it.

DCW815,

An experienced piping engineer, looking at the design, temperatures, other loads like wind and thermal expansion (when empty), snow, ice, seismic, people climbing all over it etc may simplify it down to your simple guide, which is better than the nothing that your construction contractor is telling you. Construction contractors in my experience never hang around long enough to see their constructions fail in operation and therefore their opinions are worth listening to, but ignoring 90% of the time.

You need to design the supports. To design the supports you need loads. Those loads come from the piping engineer / dept after some due analysis and design work.

Now you can forget about this and use figures that worked on the last job, but real life has a habit of not always being the same aa the last job. Might work this time, but if it doesn't and the structure bends / moves / collapses are you going to be sufficiently far away that they can't find you or your company or???

You clearly know what you should be doing so I would suggest that that is exactly what you do - the right thing.

There is very rarely no other loads than vertical weight. If not during operation then construction.

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