How to cut stainless steel fly screen mesh?

Many people often inquire about the best methods to cut stainless steel welded and woven mesh, and the approach you take can vary based on the wire diameter.

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The smallest wire gauge available in our inventory measures at 0.025mm in diameter, which is significantly thinner than a human hair. Therefore, it can be cut easily with a standard pair of scissors, eliminating the need for more heavy-duty tools.

Conversely, for our largest wire diameter of 6mm, an angle grinder is necessary to make the cut.

In the middle range, certain mesh sizes are more efficiently cut with tin snips.

A Guide to Cutting Tools for Stainless Steel Welded and Woven Mesh

Product	Wire Diameter	Cutting Tool
Welded Panels	2.50mm - 8.00mm	Grinder
Welded Rolls	0.63mm - 1.00mm	Tin Snips
	1.20mm	Tin Snips / Grinder
	1.60mm - 2.00mm	Grinder
Woven Mesh	Up to 0.20mm	Scissors
	0.22mm - 1.20mm	Tin Snips
	1.60mm and greater	Grinder

When utilizing an angle grinder, it's essential to use a cutting disc that is 0.9mm thick and specifically designed for stainless steel. Be cautious, as angle grinders typically operate at speeds around 10,000 RPM. Always prioritize safety by wearing gloves, safety glasses, and hearing protection, and ensure that others are not in the vicinity during the cutting process.

Hi @IanPaterson,

It's wonderful to have you in the Workshop community!

Let me tag the amazing @Tara86 to see if she has experience trimming stainless steel fly wire and could share some tips to get the discussion started. Were you considering a specific product for this task?

Jason

Hi @IanPaterson, I apologize for my delayed response.

Trimming stainless steel insect screens is a straightforward task when you have the right tools. I recommend using Crescent Wis 280mm Single Ring Shears or tin snips for this job.

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If you're interested in learning more, please check out our website featuring Stainless Steel Window Insect Screen.

Should you have any additional questions or require further clarification about the cutting process, please reach out!

Mitchell

Hi @IanPaterson, I apologize for not responding sooner.

I haven't worked directly with stainless steel flyscreens; my experience is mainly with aluminum materials for outdoor usage, where I've utilized tin snips for cutting.

Thanks to @MitchellMc for sharing their expertise and guidance!

I frequently make screens, and I've found that the best method is to use a Trojan knife, which I sharpen with a diamond sharpener periodically. If the spline is situated deep within the channel, simply hold the knife at an angle and draw it toward yourself, ensuring a clean and safe cutting process without much noise.

Welcome to the Bunnings Workshop community @jdaley! We are thrilled to have you, and we appreciate your contributions to the discussion.

Your feedback on cutting stainless steel fly screen will surely benefit our members, and we look forward to hearing about your home and garden projects. If you ever need assistance or have something to share, please do not hesitate to reach out. You'll find ample inspiration as our creative community members are continually showcasing their projects.

Mitchell

Are you curious to discover more about stainless steel mosquito mesh for windows? Contact us today for an expert consultation!