Key Questions to Ask When Ordering Custom Men's Underwear

Author: Dorinda

Aug. 04, 2025

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Tags: Apparel

How To Create Own Underwear Line for An Underwear Business?

Custom Printing Boxer Briefs demand has been steadily increasing in recent years. More individuals prefer custom-made clothing for them rather than settling for what is offered in malls and stores. RTW (read-to-wear) has declined in popularity. Many individuals dislike generic products on the market, and those who can afford more custom apparel generally prefer it.

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 This development is not limited to conventional clothing but includes underwear with bras, panties, and trunks. Underwear has evolved significantly over the last few decades and is expected to continue to do so. We will explore how to create your underwear clothing and establish your underwear line in this article.

 As the name implies, underwear is designed to hide our private parts and is the final layer of clothes that encounters our body. Men's and women's underwear are available in a variety of styles. Briefs, different design boxer shorts, leggings are all examples of men's underwear. The selection is even more extensive for women, including bras, lingerie, panties, leggings, and undershirts. Underwear's ultimate objective is to provide comfort to its wearer and protect the user's private areas. It's a significant advantage if the underwear instills confidence in the wearer.

 If you're interested in designing personalized underwear, the first step is to determine the type of design boxer shorts you want to produce. You cannot proceed with the garment manufacturing procedure unless you have determined the style of underwear you wish to make. All production parts will revolve around this decision, which will serve as your springboard for progress.

Custom Underwear Manufacturing Process

1. Product design phase

Assuming you’ve already decided on the style of custom underwear you’d like to create, the first step in the process of how to make custom underwear must be design conception. Simply begin with a concept or a rough design draught and work your way down to the details. It is beneficial to sketch your design concept to represent your product visually. Once you’ve created a sketch or drawing, you can simply add additional features and specifications to the design. Your objective should be to develop a technology pack. 

2. Product Development phase

After completing the product design phase, you can move on to the product development phase. You must accurately describe how you want your custom underwear product manufactured for the manufacturers to grasp it later in the manufacturing process.

Take inspiration from current trends in the underwear market and advancements in underwear manufacturing technologies. You must delve into the details as well as the technicalities.

Clearly describe the stitching patterns and dimensions you desire for your custom underwear product. Additionally, you should seek assistance from the professional clothing manufacturer you are collaborating with if you lack experience in the underwear sector. They may be able to assist you in completing the tech pack.

3. Material

Once you've determined how to manufacture your custom underwear, the next step is to secure the materials necessary to build your personalized underwear. Select the fabric that will be the primary component of your underwear and any accessories or add-ons for your clothing items.

You can also do the costing of the goods at this time, as you will be comparing quotes from clothing suppliers who can supply the materials you want. Look for appropriate underwear fabrics that are both high-quality and reasonably priced. Simply be sensible in your material selections based on the market segment you wish to appeal to.

Once your design, costing, and material bills have been determined, all this information must be reflected on your custom underwear's tech pack. The tech pack serves as the foundation for the underwear manufacturer's industrial output.

If you improve the design or manufacturing process, they should be documented in the tech pack, not just by word of mouth. Once this is complete, you may begin producing the prototype of your personalized underwear attire.

After receiving your first sample, inspect it to ensure that everything was completed correctly following your choices and the information you supplied in your tech pack.

If any faults need to be rectified, you must update the tech pack to be applied to the following sample production or simply during mass production if the errors were minor. It is pretty rare to generate the perfect sample on the first try. Avoid becoming frustrated if errors and setbacks occur throughout the sampling process.

2. Collaborating with a Manufacturer of Custom Underwear

Your choice of underwear manufacturer such as Bkage Underwear is critical to the success of your underwear clothing product. It is prudent to solicit their input and guidance during underwear manufacturing. They are beneficial not just on the production line but also during the product design phase, as you can leverage their knowledge and expertise in the manufacturing business.

Consider your manufacturer's suggestions and be receptive to them throughout the design phase, sample process, and accurate manufacturing.

Consider them a business partner, not merely a factory that produces your product. They will be important in achieving your aim of learning how to produce personalized underwear and launching your own company.

Bkage Underwear

For centuries, underwear has been a necessary component of everyday attire. Not any longer; Bkage allows you to print on underwear apparel such as women's underwear and custom printing boxer briefs. Underwear is rapidly becoming an element of simple design, from brightly colored undergarments to aesthetic custom printing boxer briefs.

Bkage Underwear manufacturing is an industry that specializes in customizing high-quality under wearable clothing with the artwork. We bring together the realms of art, paper, print, sewing, and locally created goods to create artwork across various mediums.

Our mission is to produce high-quality printed products at an affordable price point for resellers and artists.

Our essential women's briefs are ideal for everyday wear because they are comfortable and well-fitting. All this clothing is made entirely of polyester, ensuring that your printed pattern will not fade.

Custom Printing Boxer briefs

Men's boxer briefs with custom printing that are incredibly comfortable! Bkage is a one-of-a-kind online platform that enables you to produce, sell, and share your own branded artwork printed underwear. What else is incredible? be imaginative while developing your collection of branded men's boxer briefs.

Fabrics

The fabrics are of exceptional quality, and the selection is extraordinary! Whatever you require, you can have it here!

Stitching technique

Our professional stitching allows you to move freely while maintaining smooth, bulk-free seams.

Vivacious print

The never-fade full-color sublimation prints resist fading even after repeated washing and usage.

We sew our underwear using one of the most innovative and advanced industrial sewing machines for stretch fabrics available.

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Our stitching technique allows maximum stretch in your garment while remaining perfectly flat at the seams, preventing bulk or irritation. Because it is a visible thread on the garment, your seams become a feature rather than something to conceal!

Do you desire complete control over your design? You can select the thread color for your underwear to ensure that your pattern is cohesive.

Pack of samples

We may offer you sample packets to determine which fabrics and designs are the best fit for your application.

Pricing

Bkage offers wholesale rates on all our items. We understand that it is not always feasible for an artist to offer vast quantities of a single design. We provide our lowest prices at a minimum purchase rather than requiring increasing purchases to get lower pricing. Whether you purchase 100 or a single piece, our prices stay steady and affordable.

24/7 customer support

Our Customer Service Representatives are accessible 24 hours a day, 7 days

a week, to address your questions and issues.

Issues that you may encounter with us!

Delayed Shipping

  • As our communication is only through and in China, communication disruptions frequently result in shipment delays.
  • Disruptions caused by the coronavirus pandemic also causes a delay in shipping.

Ensuring complete visibility throughout the supply chain is critical for ensuring the safe and timely delivery of goods from one end to the other. Without it, firms risk succumbing to a plethora of inefficiencies, resulting in shipment delays, damage, or loss. 

The Best Printing Methods for Your Customized Men's Underwear

As you likely already know, your underwear has the potential to make or break your day. Perhaps you have a pair of lucky boxers that you just have to wear every time you have a big presentation at work, or a pair of boxer briefs that you refuse to wear if you have a hot date because they have an embarrassing design.

That’s why it’s paramount that you carefully choose every detail when designing your own customized men’s underwear. You must choose the best cut, size, fabric type, and printing method in order to make your personalized boxer shorts (or boxer briefs, or trunks, etc.) your perfect pair of underwear.

Though every aspect is important, let’s face it: you’re not special ordering from a men’s underwear manufacturer to create regular, boring underwear — you’re creating the personalized boxer shorts of your dreams! This is why you should pay extra attention to the printing method used to bring your custom design or logo to life, because not every option works well with every design or fabric type.

There are a number of different types of fabric printing methods, each with their own advantages and disadvantages. Read on to find out which one you should choose when you are creating your customized men’s underwear.

Heat Transfer

One of the most popular printing methods requested by BKage Underwear customers, heat transfer printing is both time and cost efficient. In fact, you may have done something similar at home! Heat transfer printing uses special paper with your chosen design printed on. Then, the heat transfer paper is carefully placed on to your custom boxer shorts to ensure that there are no wrinkles or defects. Lastly, heat is applied to the paper (at home, you may have used an iron, but most men’s underwear manufacturers use a machine that presses the design and the clothing together, applying heat to both sides of the garment and pressing it flat) which transfers the design on to your personalized boxer shorts.

The advantages of using heat transfer to add a design on custom boxer shorts is that it is a quick process that requires very little specialized equipment, meaning that it is both time and cost-effective for small runs. This is best for individuals, small businesses, or start-ups who only need a few pairs of custom boxer shorts. Additionally, this method can be used for any design, whereas other methods are best for specific types of logos or artwork.

However, there are a few disadvantages to using the heat transfer method. Transfer paper is single use, meaning that it is far less time and cost-efficient for those who want to place large orders from a men’s underwear manufacturer. Additionally, heat transfer designs are on the not-so-sturdy side, and they can crack, peel, and fade in the wash over time.

Silk-Screen Printing

Silk-screen printing, often referred to simply as screen printing, is by far the most common printing method used in the manufacturing industry — and for good reason! Though it is a bit more tricky to implement, this method allows users to print crisp designs on their custom men’s boxers in nearly every color. Silk-screen printing has been done for thousands of years, and it gets its name from the stencil screens used to transfer designs, which were originally made of a fine silk. Now, most men’s underwear manufacturers use more durable and cost-effective materials, such as nylon mesh. This method uses multiple stencil screens to quickly and accurately print multiple colors within a single design, creating beautiful and durable artwork on your custom boxer shorts.

There are multiple benefits to gain by choosing the silk-screen printing for your custom boxer shorts. First, the images created using this method are crisp and clean with the ability to use many colors, meaning that your design or logo will be eye-catching and beautiful. Additionally, silk-screen printed designs are very durable and can stand up to many wash cycles, provided you take good care of your personalized boxer shorts.

Unfortunately, silk-screen printing does have its disadvantages. First, the men’s underwear manufacturer must create the stencil screen for your design, which can add up if you want to use multiple colors because each color must be printed separately. This isn’t cost-effective for small runs, as the manufacturer will need to factor in the price of each stencil — they are reusable, though, so it will be a one-time fee. Additionally, silk-screen printing can be very time consuming if you choose to use a lot of different colors in your design, which may mean that you will have to wait longer for your custom boxer shorts to arrive at your door.

Embroidery

Though not technically a printing method, embroidery is one of the best ways to add beautiful, long-lasting designs to your customized men’s underwear. Instead of using transfer paper or a stencil and ink, embroidery creates decorative designs using thread. In the olden days, embroidery was done by hand, but now men’s underwear manufacturers have high-tech machines that can quickly and accurately sew intricate designs, logos, and colors into the fabric of your custom boxer shorts.

One of the biggest advantages of using embroidery is that stitching it directly into the fabric makes the design on your personalized boxer shorts very durable. Embroidered designs can last for decades (even after many, many washes) whereas other methods may result in cracking or fading more quickly. Additionally, embroidered designs have a three-dimensional appearance, often making the garment look more expensive and high-quality than those with heat transferred or silk-screen printed designs.

However, choosing embroidery for your custom boxer shorts can be more expensive than other methods, depending on the size and intricacy of your design and time required on behalf of the men’s underwear manufacturer. For this reason, it is best for logos instead of all-over designs.

Ready to create the underwear of your dreams?

BKage Underwear is the premiere custom underwear manufacturer, and we’re ready to help you create your perfect pair of personalized boxer shorts (and more!). With a vast selection of styles, fabrics, and customization options, the sky's the limit with BKage Underwear.

If you have any questions regarding printing methods or otherwise, our customer service representatives are available 24 hours a day, 7 days a week.

If you are looking for more details, kindly visit Custom Men's Underwear.

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