Why is OEM PCBA Service Better?

We know that manufacturing an electronic product requires many processes and different materials, such as PCB, electronic components, and casing, which also need to go through various processes such as SMT, PCBA assembly, burning, and PCBA testing. In the past, when we were producing electronic products, we needed to send them to different processing plants for production, which required a long process to complete the entire manufacturing cycle. The corresponding factory transfer and logistics transportation costs were very high.

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However, in recent years, more and more PCBA factories have begun to provide one-stop OEM services, from PCB to component procurement, SMT processing, to PCBA assembly and testing, which perfectly solves the problem of high cost and long cycle in traditional processing processes.

PCBA

iPCB will introduce the advantages of PCBA contract manufacturing to everyone:

1. Small batch PCBA orders

One stop service can save customers the problem of spending a lot of time searching for suppliers for small batch orders. Many suppliers with small quantities are unwilling to spend more time and labor costs, and refuse or do not cooperate with production. The model of a contract factory is to combine several small orders into a large batch, which can easily meet any order quantity. Especially for small and medium-sized innovative enterprises, one-stop OEM factories provide convenience when product trial production is needed.

2. Shorten PCBA processing cycle

In traditional craftsmanship, a product needs to be manufactured in different factories, with a long cycle and coordination. Compared with traditional processes, PCBA contract manufacturing has a seamless transition from various processes to the next, resulting in a significantly shorter delivery cycle.

3. Clearer supplier responsibilities

There is no need to deal with multiple suppliers, which reduces the opportunity for misinformation, reduces the possibility of quality abnormalities, and clarifies the responsibilities of both parties. It also reduces the delay problem caused by chain reactions caused by anomalies from individual suppliers.

The PCBA OEM model is a development direction of the current electronic manufacturing and processing industry. Compared with traditional SMT processing, this article will give you a detailed analysis of its specific advantages.

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1. Reduce processes and reduce business management costs.

In the traditional model, electronic engineers often design the circuit diagram and provide the Gerber file and BOM list to the purchasing department. The purchasing department finds the corresponding PCB board manufacturer and electronic material supplier based on the Gerber file and BOM list provided by the engineer, and then finds SMT. The whole process is very complicated and consumes manpwer and material resources. If you choose the PCBA OEM model, you only need to send the Gerber file and BOM list to the PCBA processing factory, which saves procurement costs and material management. Cost, labor cost, time cost, site cost. The process is also easier to manage.

2. Advantages of procurement channels to reduce procurement costs.

PCBA processing factories often have the advantage of centralized procurement and have their own complete supply chain system. The delivery time, price, and quality of various materials are more guaranteed. When necessary, you can prepare goods in advance to avoid the risk of out of stock and save time and cost.

3. The quality management system is perfect and product quality is guaranteed.

The PCBA factory has a complete quality management system to control product quality, including DFM manufacturability inspection, NPI new product introduction meeting, IQC incoming material inspection, IPQC process inspection, FAI first article inspection, and OQA factory inspection. These inspections at different stages are of great importance to Product quality assurance plays a decisive role in early detection, early improvement and early resolution. At the same time, the PCBA factory will also enhance the factory's hard power by obtaining ISO: quality management system certification, ISO medical certification, IATF certification, SGS certification and other certificates. , better serve customers.

4. Customers dominate the entire process and have more say.

Compared with the SMT processing model, the PCBA OEM model has higher customer stickiness. Customers clearly know what kind of product they want and what functional tests they need to do. Therefore, the entire process is led by the customer, and the PCBA processing factory provides the technology. Help enables customers to have a stronger voice in the manufacturing factory and enjoy better delivery services.

5. Provide process optimization solutions.

Under the PCBA OEM mode, the PCBA processing factory can provide a series of supporting services such as DFM manufacturability inspection, PCBA test plan formulation, and mass production process yield optimization plan, and formulate different optimization plans according to different customers. Provide test opinions, improve product pass-through rate, and consider customers wholeheartedly. The SMT chip processing mode only thinks about how to complete the welding of the chip plug-in as quickly as possible, and does not consider process optimization.

6. Perfect after-sales service.

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